How to make cabinet doors from plywood

Making cabinet doors from plywood is a great way to update the look of existing cabinets without breaking the bank. Plywood is relatively inexpensive, easy to work with, and can be customized to fit any size or shape you need. This guide will take you through the steps of making cabinet doors from plywood, so you can give your kitchen or bathroom a fresh new look.

Tools and Materials

Before you begin, you’ll need to make sure you have the right tools and materials. For this project, you’ll need:

– Plywood

– Table saw

– Jig saw

– Drill

– Sander

– Clamps

– Hammer

– Nails

– Wood glue

– Cabinet door hinges

Step 1: Measure and Cut the Plywood

The first step is to measure and cut the plywood for your cabinet doors. Make sure to measure twice and cut once to ensure the pieces fit properly. Use a table saw to make straight cuts, and a jigsaw for curved or intricate cuts.

Step 2: Sand and Finish the Plywood

Once you have the pieces cut to size, sand them down to create a smooth finish. You can use a sander or sandpaper to do this. Once you’ve sanded the pieces, you can apply a finish to protect the wood and give it a nice look.

Step 3: Assemble the Cabinet Doors

Now it’s time to assemble the cabinet doors. Start by laying out the pieces of plywood and lining them up to form the shape of the door. Secure the pieces together with wood glue and clamps, then use a hammer and nails to reinforce the joints.

Step 4: Install the Hinges

Once the cabinet doors are assembled, you’ll need to install the hinges. Use a drill to attach the hinges to the door, then attach the other part of the hinge to the cabinet frame. Make sure the hinges are secure and that the door opens and closes properly.


Making cabinet doors from plywood is a relatively simple project that can give your kitchen or bathroom an instant facelift. With the right tools and materials, and a bit of patience, you can create beautiful cabinet doors that will last for years to come.
1. Gather the materials needed for the job: Plywood, finish, cabinet hardware, router, jig saw, drill, screws, clamps, sandpaper, and wood glue.

2. Cut the plywood to the desired size for the cabinet doors using the jig saw.

3. Use a router to create the desired profile for the edges of the cabinet doors.

4. Secure the pieces of plywood together with wood glue and clamps.

5. Drill holes for the cabinet hardware in the desired places.

6. Sand the cabinet doors to remove any rough edges or splinters.

7. Apply the desired finish to the cabinet doors.

8. Install the cabinet hardware.

9. Hang the cabinet doors on the cabinet frame.

How to Make Cabinet Doors with Plywood: A DIY Guide

Making cabinet doors with plywood is a great way to save money and customize the look of your cabinets. It’s also a great DIY project that can be done in a few hours with basic tools and materials.

Materials Needed:

– Plywood
– Table saw
– Router
– Stiles
– Rails
– Mortise and Tenon joints
– Sandpaper
– Finishing materials (paint, stain, polyurethane, etc.)


1. Cut the plywood to size. Use a table saw to cut the plywood sheets into the desired door shapes and sizes.

2. Cut the stiles and rails. Use a table saw to cut the stiles and rails to the right length and width.

3. Assemble the frame. Use mortise and tenon joints to join the stiles and rails together to form the frame of the door.

4. Cut the panels. Use a router to cut the panels to fit the frame.

5. Attach the panels. Secure the panels to the frame with screws or nails.

6. Sand and finish. Sand the door until it is smooth and then apply a finish of your choice (paint, stain, polyurethane, etc.).

How to Choose the Right Plywood for Cabinet Doors

When choosing plywood for cabinet doors, there are several considerations to keep in mind.

1) Type of Plywood: The most common types of plywood used for cabinet doors are MDF (medium-density fiberboard), particleboard, and hardwood plywoods. MDF is an engineered wood product that provides a smooth, consistent finish, but is not as strong as other types of plywood. Particleboard is stronger and more affordable, but can be more difficult to work with. Hardwood plywood is the most durable and provides the best quality finish.

2) Thickness: The thickness of the plywood you choose will depend on the size of the cabinet door and the desired stability. Thicker plywood will be stronger and more stable, but can also be more expensive. The general rule of thumb is that cabinet doors should be at least ¾” thick.

3) Grade: When selecting plywood, the grade is an important factor to consider. Grade A plywood is the highest quality and is typically used for furniture and cabinetry. Grade B plywood is usually used for structural applications, while Grade C plywood is used for wall and ceiling sheathing.

4) Cost: Plywood prices can vary widely, depending on the type, thickness, and grade. Be sure to shop around to get the best price.

5) Finishing: Once you’ve chosen the right type and thickness of plywood, you’ll need to decide on a finish. Stain, paint, and veneer are all popular options for cabinet doors. Each type of finish will have its own advantages and disadvantages, so be sure to do your research.

What is the Optimal Plywood Thickness for Cabinet Doors?

The optimal plywood thickness for cabinet doors depends on the size and function of the door, as well as the type of construction and finish. Generally, the thicker the plywood, the more durable the door will be. For a standard kitchen cabinet door, ¾-inch plywood is recommended for doors measuring up to 24 inches tall, while 1-inch plywood is recommended for taller doors. For more intricate designs, such as those with raised panels or glass inserts, ⅝-inch plywood is often recommended. For doors with a painted finish, ⅝-inch plywood is recommended as it is easier to sand and achieve a smooth surface.

This guide provides a comprehensive overview of the steps needed to make cabinet doors from plywood. It covers topics such as cutting wood, measuring and marking, sanding and finishing, and installation. It also offers helpful tips on how to get the best results from the project. Overall, this guide is a great resource for anyone looking to make their own cabinet doors from plywood. It is easy to understand and provides detailed instructions for each step. For the best results, it is important to take the time to properly measure, cut, sand and finish the plywood so that the cabinet doors look professional and last for many years.
1. Cut your plywood to the desired size and shape for your cabinet doors.

2. Use a circular saw to cut a groove in the edges of the plywood, allowing them to fit into the cabinet frame.

3. Apply wood glue to the edges of the plywood and then insert them into the grooves.

4. Secure the edges of the plywood with clamps to ensure a tight fit.

5. Use a router to cut the hinges and handles into the cabinet doors.

6. Drill pilot holes for the hinges, and then attach them with screws.

7. Sand the cabinet doors with a power sander to give them a smooth finish.

8. Apply a coat of paint or stain to the cabinet doors to give them the desired look.